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Copycat Buster Bars | DIY Peanut-Crunch Ice Cream Pops

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Have you ever wished the local Dairy Queen could deliver Buster Bars straight to your freezer?
What if you could build those peanut-studded, hot-fudge-layered ice cream pops in your own kitchen with just five grocery-store staples?
Grab a stack of Dixie cups, because homemade Copycat Buster Bars are easier than a drive-thru run and twice as fun to share.

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Overview

A Buster Bar layers salty peanuts, creamy vanilla ice cream, and ribbons of hot fudge, all sealed in a crackling Magic Shell coat.
The process is part assembly line, part childhood science experiment, and entirely no-bake.
Hands-on prep: 25 minutes
Freeze time: 4 hours total (two 2-hour chills)
Yield: 10 generous bars
Difficulty: Easy—great for family cooking day or summer parties

Essential Ingredients

IngredientWhy It MattersSmart Swaps & Tips
Salted peanuts (⅔ cup, plus extra if desired)Crunchy contrast to smooth ice cream; salt highlights sweetnessToasted almonds, cashews, or crushed pretzels for twist
Vanilla bean ice cream (1½ qt)Creamy base that pairs with any toppingCoffee, chocolate, or peanut-butter ice cream for flavor spins
Hot fudge sauce (jarred)Gooey ribbons that firm into chewy layersHomemade ganache or caramel sauce for variation
Magic Shell chocolate topping (two 7.25-oz bottles)Creates signature snap coating at freezer tempMelt 1 cup coconut oil with 2 cups chopped dark chocolate for DIY shell
Small paper cups + sticksMold the bars and provide handlesSilicone ice-pop molds or mini loaf pans if you prefer sliceable bars
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Equipment Checklist

Quarter sheet pan lined with wax paper
10 small paper cups (8–9 oz)
10 popsicle sticks
Small cookie scoop or tablespoon
Zip-top bag or piping bag for fudge
Deep bowl of cool water for loosening molds

Step-by-Step Instructions

  1. Set the stage
    Line your cups in two neat rows on the wax-paper-covered sheet pan.
    Open peanuts, fudge, and Magic Shell.
    Scoop ice cream last so everything else is ready—speed prevents melt.
  2. Build the base crunch
    Spoon 1 teaspoon salted peanuts into each cup.
    Shake cups gently so nuts settle flat.
  3. Add the first ice-cream layer
    Using a cookie scoop, drop two small scoops (about 2 tablespoons) of ice cream over the peanuts.
    Press with the back of a spoon to compress into an even disc.
  4. Pipe a fudge halo
    Transfer hot fudge to a zip-top bag, snip a small corner, and pipe a circle around the inner edge of the cup, letting fudge seep into gaps.
    This “sticky moat” glues peanuts to ice cream and forms that chewy bite Dairy Queen fans love.
  5. Repeat peanuts and ice cream
    Sprinkle another teaspoon of peanuts over fudge.
    Add two more scoops of ice cream, pressing again for an even cap.
  6. Finish with more fudge and peanuts
    Pipe a final ring of fudge, then top with a last teaspoon of peanuts.
    The triple-layer pattern ensures crunch in every bite.
  7. Insert popsicle sticks
    Center a stick in each cup, pushing straight down to reach the bottom layer without tilting.
    The fudge thickens quickly and helps hold the stick upright.
  8. First freeze
    Transfer the sheet pan to the coldest shelf of your freezer.
    Chill 2 hours until bars feel firm when gently pressed.
  9. Unmold the frozen pops
    Fill a deep bowl with cool—not warm—water.
    Working one cup at a time, dip just the sides and bottom for 8–10 seconds.
    Tug the stick straight up; the bar should slip free.
    Return unmolded bars to lined pan; repeat and freeze 2 hours more.
    Patience here prevents Magic Shell streaks later.
  10. Prepare the dipping station
    Shake both Magic Shell bottles vigorously.
    Pour into a 4-cup glass measuring jug or other deep, narrow vessel—depth lets you coat in one dunk.
  11. Coat each bar
    Remove two bars from freezer, keeping the rest icy.
    Hold the stick, submerge the bar fully in Magic Shell, and lift smoothly.
    Let excess drip for 5 seconds, then place back on pan.
    Chocolate hardens in under a minute.
  12. Final chill and serve
    After all bars are coated, freeze 15 minutes to lock flavors.
    Bite in immediately or store up to two months in a zip-top freezer bag—if they last that long.

Assembly & Presentation Ideas

Arrange bars upright in a metal bucket filled with ice for a backyard dessert bar.
Drizzle melted white chocolate over set Magic Shell for tuxedo stripes.
Roll freshly coated bars in crushed peanuts or rainbow sprinkles before shell sets for carnival flair.

Nutrition Snapshot

(Per bar, assuming 10 bars)

Calories: 420
Protein: 8 g
Fat: 25 g (Sat. 11 g)
Carbs: 45 g
Fiber: 2 g
Sugars: 35 g
Sodium: 180 mg

Storage & Make-Ahead Tips

Wrap each hardened bar in wax paper, then place in a freezer-safe container.
Bars keep flavor and texture for up to 2 months.
Label bags with date and flavor tweaks—future you will thank present you.

Recipe Variations

Rocky Road Buster Bars
Use chocolate ice cream, mini marshmallows in place of some peanuts, and coat in almond Magic Shell.

PB&J Crunch Bars
Swap vanilla ice cream for peanut-butter swirl and use strawberry jam warmed slightly instead of fudge; top with crushed pretzels under the shell.

Mint-Chip Avalanche
Fold ½ teaspoon peppermint extract into softened vanilla ice cream, sprinkle mini chocolate chips with each peanut layer, and finish with dark-mint Magic Shell.

Extra Flavor Upgrades

Stir 1 tablespoon bourbon into hot fudge for adult pops.
Layer toasted coconut flakes along with peanuts for tropical crunch.
Add a dusting of flaky sea salt over wet Magic Shell to amplify sweet-salty contrast.

Serving Pairings

Serve alongside iced cold-brew coffee for a grown-up float vibe.
Dip half the bar in crushed Oreos before shell hardens for cookies-and-cream bliss.
Slice bars into thirds and spear with toothpicks for party platters.

Troubleshooting Guide

ProblemLikely CauseQuick Fix
Bar won’t release from cupCup not warmed evenlyDip in cool water a few seconds longer; rotate slowly
Magic Shell slides offBar surface frosty or fudge exposedWipe frost with cold paper towel; ensure fudge is fully covered by ice cream
Cracks in shellBar too warm or shell too coldKeep bars in freezer until seconds before dipping; shake shell thoroughly
Stick pulls outIce cream not firm during first freezeExtend initial chill to 3 hours or use sturdier wooden craft sticks

Conclusion

Copycat Buster Bars prove that grocery-store ingredients and a dash of patience can outshine any takeout treat.
From the salty peanut crunch to the fudgy middle and that unmistakable chocolate snap, each homemade bar delivers pure Dairy Queen nostalgia—minus the drive-thru line.
Swap in mint chips, drizzle caramel, or add a bourbon kick; then share your freezer-stash secrets in the comments so the Buster Bar love keeps spreading one icy bite at a time.

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Copycat Buster Bars | DIY Peanut-Crunch Ice Cream Pops


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  • Author: Jessica
  • Total Time: 4 hours (including freeze time)
  • Yield: 10 Buster Bars 1x
  • Diet: Vegetarian

Description

These homemade Copycat Buster Bars are a fun frozen dessert layered with salted peanuts, vanilla bean ice cream, hot fudge, and coated in a magic chocolate shell—just like the Dairy Queen classic!


Ingredients

Scale
  • ⅔ cup salted peanuts
  • 1½ quart container vanilla bean ice cream
  • 1 jar hot fudge sauce (Smuckers)
  • 14.5 ounces (2 x 7.25-ounce bottles) Magic Shell chocolate flavored topping (Smuckers)

Instructions

  1. Prepare all ingredients before beginning. Take the ice cream out once other items are ready.
  2. Line up cups and add 1 teaspoon of peanuts to the bottom of each.
  3. Add 2 small scoops of ice cream over the peanuts and flatten with a spoon.
  4. Place hot fudge in a ziplock bag or piping bag and pipe around the edge of the ice cream layer.
  5. Add another teaspoon of peanuts.
  6. Add 2 more small scoops of ice cream and flatten again with the spoon.
  7. Pipe a second round of hot fudge on top and sprinkle with one last teaspoon of peanuts.
  8. Insert a popsicle stick into the center of each cup.
  9. Place the cups on a wax paper-lined quarter sheet pan and freeze for 2 hours to firm up.
  10. Prepare a deep bowl of cool water (not warm). Dip one cup at a time into the water for about 10 seconds to loosen.
  11. Gently remove the Buster Bar from the cup using the popsicle stick and place it on the tray. Repeat with remaining cups and refreeze for 2 hours or overnight.
  12. Once solid, pour the Magic Shell into a deep bowl (shake well before using).
  13. Dip each bar individually into the Magic Shell until fully coated and allow excess to drip off.
  14. Return bars to the tray and let the coating set. Once hardened, the Buster Bars are ready to enjoy.

Notes

  • Ensure ice cream is slightly softened for easier layering.
  • Do not let water enter the cups during unmolding—use cool water only.
  • Work quickly when dipping in Magic Shell to avoid melting.
  • You can substitute with other ice cream flavors or add chopped candy if desired.
  • Store finished bars in an airtight container in the freezer for up to 1 week.
  • Prep Time: 30 minutes
  • Cook Time: 0 minutes
  • Category: Dessert
  • Method: Freezing
  • Cuisine: American

Nutrition

  • Serving Size: 1 bar
  • Calories: 390
  • Sugar: 32 g
  • Sodium: 150 mg
  • Fat: 24 g
  • Saturated Fat: 12 g
  • Unsaturated Fat: 10 g
  • Trans Fat: 0 g
  • Carbohydrates: 38 g
  • Fiber: 2 g
  • Protein: 6 g
  • Cholesterol: 25 mg

FAQs

Can I use silicone molds instead of paper cups?
Yes. Pops release even easier, and you skip the water dip. Adjust stick placement according to mold design.

Is homemade Magic Shell better?
DIY versions let you choose chocolate type. Melt 2 cups chopped chocolate with ⅔ cup coconut oil; cool to lukewarm before dipping.

How long can bars sit out before melting?
At 72 °F, expect 8–10 minutes before drips start. Serve straight from freezer on a chilled tray for parties.

Can I make a nut-free version?
Swap peanuts for crushed pretzels or crisp rice cereal and choose nut-safe fudge brands.

What if I want smaller kid portions?
Use 5-oz paper cups, layer half the ingredients, and shorten freeze times by 30 minutes.

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